Die Casting Quality Control

Consistently Delivering Die Cast Parts to Specification

Quality Control Is Our First Priority 

Our Quality Management System is the cornerstone of our operational success and driver of customer satisfaction job after job. The quality of our products and our ability to meet and exceed customer expectations come from our disciplined process control, superior measuring and monitoring, and continuous improvement.

Soldy utilizes Advanced Product Quality Planning (APQP) to ensure that your product requirements are defined, controlled and repeated throughout the product realization process.

By employing die casting quality control tools such as Process Failure Mode and Effects Analysis (PFMEA), Control, Plans, Statistical Process Control and Functional Testing, we can ensure that our customers receive first article samples for approval, accompanied by a consistent and repeatable production process.

ISO Certification

Soldy is ISO Certified 9001:2015. This certification specifies requirements for a quality management system for organizations that:

  • Need to demonstrate the ability to consistently provide products and services that meet customer and applicable statutory and regulatory requirements
  • Aim to enhance customer satisfaction through system improvement processes and assurance of conformity to customer and applicable statutory and regulatory requirements

Quality Control: Equipment

  • Bore gage with resolution of .00005
  • CMM (coordinate measuring machine)
  • Heat treat monitoring
  • Microscope
  • Optical comparator
  • Pin gages with resolution of .0005
  • Surface finish analyzer
  • Rockwell hardness tester
  • X- ray

Quality Control: Processes

  • Calibration program
  • Continuous improvement
  • Corrective and preventive action procedures
  • Engineering changes (blueprint revisions)
  • First piece and in-process monitoring procedures
  • International Material Data System (IMDS)
  • In-process and final inspection procedures
  • Incoming inspection procedures
  • Inspection data collection and retention (10 years)
  • Initial Sample Report (ISR)
  • Nonconforming material procedures
  • Paperless quality system
  • Part-critical dimension monitoring
  • Production Part Approval Process (PPAP) level 3
  • RoHS Certifications
  • Special parts weight monitoring
  • Statistical analytic capability (Cpk, Gage R & R)
  • Traceability procedures (material and manufacturing lot)

Our engineers are happy to help you get started or answer any questions you have regarding zinc die casting quality control, aluminum die casting quality control or other processes.